Pilot pin for drill press

ABSTRACT

A pilot pin assembly is slidably receivable within a tool bit of a drill press. The pilot pin assembly includes a first pin defining an interior cavity, and a second pin at least partially received within the interior cavity of the first pin. A spring is positioned within the interior cavity for biasing the second pin toward an extended position relative to the first pin.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of co-pending U.S. patent applicationSer. No. 15/838,853 filed on Dec. 12, 2017, which is a continuation ofU.S. patent application Ser. No. 15/032,721 filed on Apr. 28, 2016, nowU.S. Pat. No. 9,873,156 which is a national stage patent application ofInternational Patent Application No. PCT/US2014/062376 filed on Oct. 27,2014, which claims priority to U.S. Provisional Patent Application No.61/898,772 filed on Nov. 1, 2013, the entire contents of which are allincorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to pilot pins, and more specifically topilot pins for use with drill presses.

BACKGROUND OF THE INVENTION

Magnetic drill presses perform drilling operations by latching amagnetic base of the drill press to a ferromagnetic workpiece. Suchmagnetic bases use electromagnets or permanent magnets for generating amagnetic field. Before latching the magnetic base to the workpiece, theuser aligns the drill press with the workpiece and attempts to ensurethat a drill bit supported by the drill press will intersect theworkpiece at a desired location on the workpiece. However, alignment ofthe drill press can be a matter of trial-and-error which takes time anddoes not always ensure the drill bit will intersect the workpiece at thedesired location.

SUMMARY OF THE INVENTION

The invention provides, in one aspect, a pilot pin assembly slidablyreceivable within a tool bit of a drill press. The pilot pin assemblyincludes a first pin defining an interior cavity, and a second pin atleast partially received within the interior cavity of the first pin. Aspring is positioned within the interior cavity for biasing the secondpin toward an extended position relative to the first pin.

The invention provides, in another aspect, a pilot pin assembly slidablyreceivable within a tool bit of a drill press. The pilot pin assemblyincludes a first pin having a shank portion and a tubular portion. Thetubular portion defines an interior cavity. The pilot pin assembly alsoincludes a second pin at least partially received within the interiorcavity and a spring positioned within the interior cavity for biasingthe second pin toward an extended position relative to the first pin.The spring is positioned between the shank portion and the second pin.

Other aspects of the invention will become apparent by consideration ofthe detailed description and accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a magnetic drill press including a pilotpin assembly in accordance with an embodiment of the invention.

FIG. 2 is a perspective view of the pilot pin assembly of FIG. 1.

FIG. 3 is a cross-sectional view of the pilot pin assembly of FIG. 2.

FIG. 4 is a partial cross-sectional view of the magnetic drill press andpilot pin assembly of FIG. 1, illustrating a first pin in an extendedposition relative to a drill bit and a second pin in an extendedposition relative to the first pin.

FIG. 5 is a partial cross-sectional view of the magnetic drill press andpilot pin assembly of FIG. 1, illustrating the first pin in an extendedposition relative to the drill bit and the second pin in a retractedposition relative to the first pin.

FIG. 6 is a partial cross-sectional view of the magnetic drill press andpilot pin assembly of FIG. 1, illustrating the first pin in a retractedposition relative to the drill bit and the second pin in a retractedposition relative to the first pin.

Before any embodiments of the invention are explained in detail, it isto be understood that the invention is not limited in its application tothe details of construction and the arrangement of components set forthin the following description or illustrated in the following drawings.The invention is capable of other embodiments and of being practiced orof being carried out in various ways.

DETAILED DESCRIPTION

FIG. 1 illustrates a magnetic drill press 10 including a drill assembly14, a drill stand 18 to support the drill assembly 14, and a magneticbase 22 for supporting the drill stand 18 and selectively magneticallylatching the magnetic drill press 10 to a ferromagnetic workpiece 26(shown in FIGS. 4-6). The drill assembly 14 includes a housing 30 andmay include a DC motor or an AC motor contained within the housing 30 torotate a spindle 34 (FIGS. 4-6) about a rotational axis 38. A workingtool bit 42 is attached to the spindle 34 for co-rotation therewith. Inthe illustrated embodiment, the tool bit 42 is configured as a drillbit, but could alternatively be configured as an annular cutter or otheraccessory for performing work on a workpiece. A handle 46 is provided toallow the user to selectively raise and lower the drill assembly 14 withrespect to the drill stand 18 and the workpiece 26. The magnetic drillpress 10 may be powered by a battery 50 as shown in the illustratedembodiment, from an AC voltage input (i.e., from a wall outlet), or byan alternative DC voltage input (e.g., a DC power supply).

With continued reference to FIG. 1, the magnetic drill press 10 furtherincludes a pilot pin assembly 54 at least partially extending throughthe drill bit 42 for providing an indication where the rotational axis38, and therefore the drill bit 42 when lowered, would intersect theworkpiece 26. With reference to FIGS. 4-6, the pilot pin assembly 54extends through coaxial bores 58, 62 in the spindle 34 and the drill bit42, respectfully. The drill bit 42 is rotationally secured to thespindle 34 by a chuck 66. The magnetic drill press 10 includes a spring70 positioned in the bore 58 for biasing the pilot pin assembly 54outward from the drill bit 42 and toward the workpiece 26. Morespecifically, in the illustrated embodiment, the magnetic drill press 10includes a seat 74 positioned within the bore 58 between the spring 70and the pilot pin assembly 54. In operation of the magnetic drill press10, as described in more detail below, the seat 74 is slidable withinthe bore 58 against the bias of the spring 70 in response to the pilotpin assembly 54 being retracted into the drill bit 42 and the spindle 34as the drill bit 42 is lowered onto and subsequently plunged into theworkpiece 26. In other words, the pilot pin assembly 54 is slidablyreceived within the drill bit 42, the chuck 66, and the spindle 34 asthe drill bit 42 is lowered onto and subsequently plunged into theworkpiece 26.

With reference to FIGS. 2-6, the pilot pin assembly 54 includes a firstpin 78 and a second pin 82 telescopically received within the first pin78. In the illustrated embodiment, the first pin 78 defines an interiorcavity 86 and the second pin 78 is at least partially received withinthe interior cavity 86 of the first pin 78. Alternatively, the pilot pinassembly 54 may be configured such that the second pin 82 includes aninterior cavity, and the first pin 78 is at least partially receivedwithin the interior cavity of the second pin 82. With reference to FIGS.3-6, a spring 90 is positioned within the interior cavity 86 for biasingthe second pin 82 toward an extended position (shown in FIGS. 2 and 3)relative to the first pin 78. In order to position the spring 90 withinthe interior cavity 86, the first pin 78 is separated into a shankportion 98 and a tubular portion 102 in which the interior cavity 86 isdefined. The shank portion 98 includes a plug 106 that is interferencefit with the tubular portion 102 after the spring 90 has been positionedwithin the interior cavity 86. In this way, the spring 90 is retainedwithin the interior cavity 86 of the first pin 78. In alternativeembodiments, the shank portion 98 and the tubular portion 102 of thefirst pin 78 are unitized with alternative methods (e.g., using threads,adhesives, welding, etc.). The second pin 82 is movable against the biasof the spring 90 from the extended position to a retracted position(shown in FIGS. 5 and 6). When the second pin 82 is in the retractedposition, a greater length of the second pin 82 is contained within theinterior cavity 86 of the first pin 78 when compared to the length ofthe second pin 82 contained within the interior cavity 86 in theextended position. In addition, the first pin 78 defines an outerperiphery 94 and when in the retracted position (FIG. 5), no portion ofthe second pin 82 protrudes from the outer periphery 94 of the first pin78.

With reference to FIGS. 4-6, the pilot pin assembly 54 is operable toassume at least three different configurations during a drillingoperation in which the drill bit 42 is lowered toward the workpiece 26.The pilot pin assembly 54 assumes a first configuration (FIG. 4) inwhich both of the first and second pins 78, 82 are in an extendedposition relative to the drill bit 42 when neither the pilot pinassembly 54 nor the drill bit 42 are in contact with the workpiece 26.Likewise, the pilot pin assembly 54 assumes a second configuration (FIG.5) in which the first pin 78 is in the extended position and the secondpin 82 is in the retracted position relative to the first pin 78 whenonly the second pin 82 is in contact with the workpiece 26. Finally, thepilot pin assembly 54 assumes a third configuration (FIG. 6) in whichthe first pin 78 is in a retracted position relative to the drill bit 42and the second pin 82 is in the retracted position relative to the firstpin 78 when the drill bit 42 is in contact with the workpiece 26.

In operation, as the drill bit 42 is lowered onto the workpiece 26, thepilot pin assembly 54 transitions from the first configuration (FIG. 4)to the second configuration (FIG. 5) to the third configuration insequence (FIG. 6). In the transition between the first configuration andthe second configuration, the second pin 82 contacts the workpiece 26and provides an indication to the user where the rotational axis 38 ofthe spindle 34 and drill bit 42 intersects the workpiece 26. As aresult, the user can confirm that the drill bit 42 is aligned with adesired location on the workpiece 26 without fully lowering the drillbit 42 to contact the workpiece 26. As the drill bit 42 is raised fromthe workpiece 26, the pilot pin assembly 54 transitions from the thirdconfiguration (FIG. 6) to the second configuration (FIG. 5) to the firstconfiguration (FIG. 4). Alternatively, rather than the pilot pinassembly 54 transitioning from the first configuration to the thirdconfiguration in sequence, the second pin 82 may retract into the firstpin 78 and the pilot pin assembly 54 may retract into the drill bit 42simultaneously. The pilot pin assembly 54 may alternatively transitionfrom the third configuration back to the first configuration in the samemanner.

Various features and advantages of the invention are set forth in thefollowing claims.

What is claimed is:
 1. A pilot pin assembly slidably receivable within atool bit of a drill press, the pilot pin assembly comprising: a firstpin defining an interior cavity; a second pin at least partiallyreceived within the interior cavity of the first pin; and a springpositioned within the interior cavity for biasing the second pin towardan extended position relative to the first pin.
 2. The pilot pinassembly of claim 1, wherein the second pin is movable against the biasof the spring from the extended position to a retracted position.
 3. Thepilot pin assembly of claim 2, wherein in the retracted position, agreater length of the second pin is contained within the interior cavityof the first pin compared to the extended position.
 4. The pilot pinassembly of claim 2, wherein the first pin defines an outer periphery,and wherein no portion of the second pin protrudes from the outerperiphery of the first pin when in the retracted position.
 5. The pilotpin assembly of claim 1, wherein the first pin includes a shank portionand a tubular portion interference fit to the shank portion.
 6. Thepilot pin assembly of claim 5, wherein the tubular portion defines theinterior cavity, and wherein the shank portion includes a plugreceivable within the interior cavity.
 7. The pilot pin assembly ofclaim 6, wherein an end of the spring is adjacent the plug within theinterior cavity.
 8. The pilot pin assembly of claim 6, wherein thespring is positioned between the plug and the second pin.
 9. The pilotpin assembly of claim 1, wherein the first pin is movable toward anextended position relative to the tool bit, wherein the pilot pinassembly assumes a first configuration in which both of the first pinand the second pin is in the extended position relative to the tool bitwhen neither the pilot pin assembly nor the tool bit are in contact witha workpiece.
 10. The pilot pin assembly of claim 9, wherein the pilotpin assembly assumes a second configuration in which the first pin is inthe extended position and the second pin is in a retracted positionrelative to the first pin when only the second pin is in contact withthe workpiece.
 11. The pilot pin assembly of claim 10, wherein the pilotpin assembly assumes a third configuration in which the first pin is ina retracted position relative to the tool bit and the second pin is inthe retracted position relative to the first pin when the tool bit is incontact with the workpiece.
 12. The pilot pin assembly of claim 11,wherein the pilot pin assembly transitions from the first configurationto the second configuration to the third configuration in sequence asthe tool bit is lowered onto the workpiece.
 13. The pilot pin assemblyof claim 11, wherein the pilot pin assembly transitions from the thirdconfiguration to the second configuration to the first configuration insequence as the tool bit is raised from the workpiece.
 14. A pilot pinassembly slidably receivable within a tool bit of a drill press, thepilot pin assembly comprising: a first pin having a shank portion and atubular portion, the tubular portion defining an interior cavity; asecond pin at least partially received within the interior cavity; and aspring positioned within the interior cavity for biasing the second pintoward an extended position relative to the first pin, wherein thespring is positioned between the shank portion and the second pin. 15.The pilot pin assembly of claim 14, wherein the second pin is movableagainst the bias of the spring from the extended position to a retractedposition.
 16. The pilot pin assembly of claim 15, wherein in theretracted position, a greater length of the second pin is containedwithin the interior cavity of the first pin compared to the extendedposition.
 17. The pilot pin assembly of claim 15, wherein the first pindefines an outer periphery, and wherein no portion of the second pinprotrudes from the outer periphery of the first pin when in theretracted position.
 18. The pilot pin assembly of claim 14, wherein thetubular portion is interference fit to the shank portion.
 19. The pilotpin assembly of claim 14, wherein the shank portion includes a plugreceivable within the interior cavity.
 20. The pilot pin assembly ofclaim 19, wherein the spring is positioned between the plug and thesecond pin.